Jordan Taylor Profile picture
Jun 17, 2023 21 tweets 9 min read Read on X
It's time for science fiction. The 2nd of 3 radical aerospace design concepts we'll focus on, let's look at the Blended Wing-Body (BWB) aircraft, and Boundary Layer Ingestion.

Pegasus or White Elephant? Read on. Image
Efficiency. It's the pursuit of the impossible, of perfection. Closer and closer to zero we get, by narrower & narrower margins, to kiss the surface of infinity.

And that's what we will need in the decades to come. So, the blended wing... Image
Compared to conventional airframes, the blended wing-body allows a near perfect elliptical lift distribution, a far more even weight distribution and a profile that more nearly matches the area rule: So, reduced induced drag, reduced weight and reduced wave drag in one. Image
In 1998 the AIAA published a concept for a long range blended wing design to the scale of the A380 Superjumbo. A monster, 280ft wide with two decks carrying up to 800 passengers 7000 miles, it was modelled to have a fuel burn 30% lower than a conventional Superjumbo aircraft. ImageImage
But that extreme scale is a narrow niche, which is why the A380 itself was a commercial failure. The biggest target for BWB aircraft is the crucial small-medium range market, sub 2000km and competing with 737s and A320s. Image
The trouble is that at these shorter ranges, the fuel efficiency benefit for the BWB collapses down to 10%-15% over conventional aircraft: Not sufficient to withstand massive airframe development risk.

So what do we do to prevent it being relegated to a long range niche only? Image
Remember that simpler Truss Braced designs,  if allowed extra wingspan, can manage a 7%-10% benefit, plus dovetail with transonic Natural Laminar Flow (NLF) wings, unlike BWBs. All of this stacks the odds against short/ medium range BWBs, except...
Two things.

Firstly, the vast internal volume of the BWB makes it a good candidate for novel, clean but volume intensive fuels such as hydrogen, if the market moves that way. Image
Secondly, BWB designs are an excellent platform for novel engine integration, allowing Boundary Layer Ingestion (BLI).

What is BLI? Image
BLI uses a carefully placed engine to suck boundary layer air, reducing engine ram drag and energising the upstream boundary layer simultaneously. A carefully chosen body/ engine combination reduces drag by another 5%-10%.

But blended wing/ body BLI is not well understood. ImageImage
For example in this simulation a poorly positioned engine's backwash is causing flow separation over the rear of the aerofoil, with significant drag and control implications. Image
NASA investigated BWB BLI in 2000, but recently ONERA did the same on the small-medium range scale using powerful CFD optimizers: First they took their A320 scale BWB linked below and further cruise optimized it, raising L/D another 6%...
Then before investigating BLI, trim optimization was needed: Since the BWB body functions as a main wing, it needs to be at a slight angle of attack during cruise. Optimizing this for cruise means smaller elevon trim settings.

Static pitch stability was also confirmed. ImageImage
Four engine integration concepts were studied: Two wing mounts, one with a large S duct, one rear mount and one rectangular nacelle. All are close to the wing: When ducting impinges cabin space, you are restrained: Moving the engine up creates the induced separation issue shown. ImageImage
Development and extreme care is needed in positioning: Corner separation in 1 is resolved in 2, but compromises with a large S duct. 3 is cleanest of all but compromises on structure and takeoff/ landing rotation.

All must allow for induced vibration in the engine fan stage. Image
So the setup has promise and huge efficiency potential, even for small/ medium range and within a 36m span limit, but much needs to be addressed: Low maintenance engine integration and integration of high lift devices is one challenge. Image
Optimal non cylindrical pressurised fuselage sections are another, but CFRPs have so thoroughly replaced Aluminium already in airframes that this, at least, is a smaller challenge than it once was. Still, the optimal setup remains unknown. ImageImage
The biggest stumbling block is probably risk appetite for the big airframers: Why risk developing something so revolutionary and difficult? Planes are hard enough already, and a truss-braced high AR wing with an efficient high bypass engine gets you partway with less risk. Image
Personally, I think fuel choice will be the decider: High volume non-kerosene fuels like hydrogen would open the door to the BWB. It needs a step change of that magnitude.

Nobody knows what a low carbon economy looks like, but in aviation at least it might look like this. Image
Publications used for the thread are shown. Hope you enjoyed this! ImageImageImageImage
Our 3rd and final entry for novel high efficiency concepts will be Distributed Hybrid Propulsion. Stay tuned... Image

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More from @Jordan_W_Taylor

Jun 6
As a new graduate I once had to sit down and draft an engine test program for a subsystem of a new model of Rolls-Royce aero engine. It was illuminating.

So here's a thread on some of the weirder things that this can involve: The jet engine testing thread! Image
Fan Blade Off!

Easily the most impressive test: A jet engine needs to be able to contain a loose fan blade. In the FBO test, either a full engine or a fan & casing rig in low vacuum is run to full speed, then a blade is pyrotechnically released.
Frozen.

The Manitoba GLACIER site in Northern Canada is home to Rolls-Royce's extreme temperature engine test beds. Not only must these machines be able to start in temperatures where oil turns to syrup, but in-flight ice management is crucial to safe flying. Image
Read 15 tweets
Apr 26
How can humans realistically travel to another star, and why will it be an all-female crew that does it?

In this thread: Sailing on light, nuclear pulses, using the sun as a telescope and how to travel to another solar system. The interstellar thread! Image
Slow starts…

The furthest man-made object from Earth, Voyager 1, is one of the fastest. Launched in 1977, it performed gravitational slingshots off Jupiter and Saturn and is heading to interstellar space at 17 kilometres per second.

How long until it reaches another star…? Image
Image
Um… a long time.

Voyager 1 is moving at 523 million km, or 3.5 AU, per year. Our nearest star from the sun, Alpha Centauri, is 278 THOUSAND AU away. If Voyager 1 was heading that way (which it isn't) it would take almost 80,000 years to get there.

Damn. Can we go any faster? Image
Read 30 tweets
Apr 11
How do we make nuclear new builds cheaper?

It's the defining question of the energy market. Nuclear power is clean, consistent, controllable and low-carbon, but in the West it's become bloody expensive.

Are there construction techniques available to Make Atomics Great Again? Image
The problem.

Hinkley Point C, the world's most expensive nuclear plant, could hit a cost of £46 billion for 3.2 gigawatts of capacity, which is monstrous. Clearly nuclear needs to be cheaper, and in many places it already is. What are our options? Image
Steel bricks/ steel-concrete composites.

Construction can be chaos, and it's expensive chaos: Many bodies,many tasks, serious equipment. The more complexity, the greater the chance of delay, and delays during construction are the most expensive sort.

Steel bricks could help… Image
Read 17 tweets
Mar 14
You can't depend on the wind, and you can't sunbathe in the shade, but the sea never stops moving… can we power our civilization with the ocean wave?

The wave power thread! Image
If not wind, why not waves?

It's a fair question. Wave power is much more predictable than the wind, it's available 90% of the time and has a higher power concentration per square metre of any renewable energy source.

But it's almost unheard of. Why is it so difficult? Image
Several things are important in wave power: How we collect the energy, how we use that energy to generate power, and how we store, control and deliver it.

We'll start with collection, which is divided into attenuators, point absorbers and terminators… Image
Read 26 tweets
Feb 22
By our rule of matter shall we change the world!

Industrial chemistry & materials science: What has been and what is coming up…

A quick thread-of-threads for your Saturday! Image
Firstly…
Jet engine efficiency is linked to the temperature of combustion, and to survive the physical extremes of burning kerosene, the high pressure turbine blades must survive in a furnace beyond imagining, while pulling 20,000 g.

To do this, we must trick metallurgy… Image
Cheating metallurgy and staying alive in the furnace: The single crystal turbine blade!
Read 11 tweets
Feb 14
This is the last in my series of Generation IV nuclear reactor threads, and for the finale we’ll look at the one everyone leaves out: The weirdo, the maverick…

The Gas-cooled Fast Reactor!

Why is this one ignored? Image
We’ve covered fast reactors several times and the premise is simple, though hard to explain quickly: A fast neutron spectrum allows fuel breeding from plentiful Uranium 238, plus burn-up of heavy isotopes.

Fast reactors are typically cooled by molten sodium.

What about gas? Image
A gas coolant has advantages: Compatibility with water gives simple cooling cycles. It doesn't activate radiologically and doesn’t phase change in the core, reducing reactivity swings. It's also optically transparent, improving refuelling & maintenance.

And it runs HOT! Image
Read 20 tweets

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