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Jun 17 21 tweets 9 min read Twitter logo Read on Twitter
It's time for science fiction. The 2nd of 3 radical aerospace design concepts we'll focus on, let's look at the Blended Wing-Body (BWB) aircraft, and Boundary Layer Ingestion.

Pegasus or White Elephant? Read on. Image
Efficiency. It's the pursuit of the impossible, of perfection. Closer and closer to zero we get, by narrower & narrower margins, to kiss the surface of infinity.

And that's what we will need in the decades to come. So, the blended wing... Image
Compared to conventional airframes, the blended wing-body allows a near perfect elliptical lift distribution, a far more even weight distribution and a profile that more nearly matches the area rule: So, reduced induced drag, reduced weight and reduced wave drag in one. Image
In 1998 the AIAA published a concept for a long range blended wing design to the scale of the A380 Superjumbo. A monster, 280ft wide with two decks carrying up to 800 passengers 7000 miles, it was modelled to have a fuel burn 30% lower than a conventional Superjumbo aircraft. ImageImage
But that extreme scale is a narrow niche, which is why the A380 itself was a commercial failure. The biggest target for BWB aircraft is the crucial small-medium range market, sub 2000km and competing with 737s and A320s. Image
The trouble is that at these shorter ranges, the fuel efficiency benefit for the BWB collapses down to 10%-15% over conventional aircraft: Not sufficient to withstand massive airframe development risk.

So what do we do to prevent it being relegated to a long range niche only? Image
Remember that simpler Truss Braced designs,  if allowed extra wingspan, can manage a 7%-10% benefit, plus dovetail with transonic Natural Laminar Flow (NLF) wings, unlike BWBs. All of this stacks the odds against short/ medium range BWBs, except...
Two things.

Firstly, the vast internal volume of the BWB makes it a good candidate for novel, clean but volume intensive fuels such as hydrogen, if the market moves that way. Image
Secondly, BWB designs are an excellent platform for novel engine integration, allowing Boundary Layer Ingestion (BLI).

What is BLI? Image
BLI uses a carefully placed engine to suck boundary layer air, reducing engine ram drag and energising the upstream boundary layer simultaneously. A carefully chosen body/ engine combination reduces drag by another 5%-10%.

But blended wing/ body BLI is not well understood. ImageImage
For example in this simulation a poorly positioned engine's backwash is causing flow separation over the rear of the aerofoil, with significant drag and control implications. Image
NASA investigated BWB BLI in 2000, but recently ONERA did the same on the small-medium range scale using powerful CFD optimizers: First they took their A320 scale BWB linked below and further cruise optimized it, raising L/D another 6%...
Then before investigating BLI, trim optimization was needed: Since the BWB body functions as a main wing, it needs to be at a slight angle of attack during cruise. Optimizing this for cruise means smaller elevon trim settings.

Static pitch stability was also confirmed. ImageImage
Four engine integration concepts were studied: Two wing mounts, one with a large S duct, one rear mount and one rectangular nacelle. All are close to the wing: When ducting impinges cabin space, you are restrained: Moving the engine up creates the induced separation issue shown. ImageImage
Development and extreme care is needed in positioning: Corner separation in 1 is resolved in 2, but compromises with a large S duct. 3 is cleanest of all but compromises on structure and takeoff/ landing rotation.

All must allow for induced vibration in the engine fan stage. Image
So the setup has promise and huge efficiency potential, even for small/ medium range and within a 36m span limit, but much needs to be addressed: Low maintenance engine integration and integration of high lift devices is one challenge. Image
Optimal non cylindrical pressurised fuselage sections are another, but CFRPs have so thoroughly replaced Aluminium already in airframes that this, at least, is a smaller challenge than it once was. Still, the optimal setup remains unknown. ImageImage
The biggest stumbling block is probably risk appetite for the big airframers: Why risk developing something so revolutionary and difficult? Planes are hard enough already, and a truss-braced high AR wing with an efficient high bypass engine gets you partway with less risk. Image
Personally, I think fuel choice will be the decider: High volume non-kerosene fuels like hydrogen would open the door to the BWB. It needs a step change of that magnitude.

Nobody knows what a low carbon economy looks like, but in aviation at least it might look like this. Image
Publications used for the thread are shown. Hope you enjoyed this! ImageImageImageImage
Our 3rd and final entry for novel high efficiency concepts will be Distributed Hybrid Propulsion. Stay tuned... Image

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More from @Jordan_W_Taylor

Jun 3
Our friend, the high temperature aero gas turbine blade. It's coated, film cooled, made of single crystal Nickel superalloy, generates 1000HP and pulls thousands of g in an environment hundreds of degrees higher than its melting point.

And eventually it may be obsolete... Image
In 2015, GE ran an F414 turbofan with a number of low pressure turbine blades made of Ceramic Matrix Composite (CMC) instead of Nickel alloy. Thus was the first use of CMC rotating parts in an aerospace gas turbine, and that is significant. Image
We all know ceramics. They tend to be brittle, have low ductility and can have extremely high melting points: The single crystal superalloy blade in the first post was investment casted in a ceramic mould after all.

But, like coffee mugs, they are brittle, often fragile. Image
Read 11 tweets
Jun 2
It's niche thread time!

Which future high efficiency aircraft configuration is best? (Place your bets!)

Happily, in 2020 ONERA & DLR ran a study on this very question. This is a summary. ImageImage
We'll cut to the chase: Enormous progress has been made on fuel efficiency in the last 60 years, but while materials science and powerplant engineering, among other things, have tunes left to play, we're almost fully optimised on standard aircraft geometry now. Image
So why not throw out the rule book? Here are some of the concepts that the study optimised and compared for fuel efficiency, takeoff weight and capacity. This was done for both a business jet and short-medium range airliner platform.

This will get detailed. ImageImageImageImage
Read 24 tweets
May 27
Forward-swept wings: They look cool, so why not?

Well there are pros and cons. Read on... Image
And before I continue, you should know that the NASA aeronautic book series publication "Sweeping Forward", focusing on the X29, is available as a free download. A whole book, really. Check it out!
nasa.gov/aero/sweeping_…
Firstly, the groundwork: Here is an aerofoil generating lift. Here is also a graph of that lift when exposed to an increase in incidence (or angle of attack, or alpha, or AoA: I'll use them interchangeably).

Remember this. It will be important later. Image
Read 18 tweets
May 20
This is the Airbus BLADE laminar flow wing demonstrator, which flew in 2017. It showcases a technology that can reduce wing skin friction by 50% and fuel burn by 8%.

But among it's hazards are tiny insects. Why? Image
Boundary layers on aircraft wings transition from laminar to turbulent quickly. Laminar flows are characterised by lower mixing, thinner boundary layers and less friction drag. In light of (perhaps impossible) net zero goals, it's important to keep it laminar as long as possible. Image
A laminar flow aerofoil aims to do this in several ways.

Firstly, the profile is designed to reduce adverse pressure gradients in normal flight: Favourable pressure gradients inhibit turbulent transition, adverse ones accelerate it. Image
Read 15 tweets
May 19
Engineering is not about stasis: More often it's about how to control change. This short thread is about negative thermal reactivity coefficients and why they're important.

Really, REALLY important. Image
Most nuclear reactors in service are water cooled & moderated. And why not? Deionised water is a great heat sink, easy to transport and a neutron moderator.

It's a shame you have to highly pressurise it for use at commercial core temperatures, but you can't win at everything. Image
Fission releases fast neutrons with an energy of 1MeV-10MeV. If 1 neutron per atomic fission event goes on to initiate fission elsewhere then you have criticality. <1 and the reaction dwindles. >1 and you have supercriticality: An accelerating chain reaction. Image
Read 11 tweets
May 5
When is a compressor disc not a disc? When it's a blisk: A bladed disc.

A basic thread on what they are and why they're slowly taking over aerospace gas turbine internals... Image
Here's a conventional compressor blade-disc assembly for a gas turbine engine. The blade is located into a machined dovetail assembly. So far, so conventional.

Yet: At extremes of performance, fretting fatigue can be an issue & the whole assembly is heavier than it needs to be. Image
Enter the blisk. Developed by GKN in 1985, it was a slow burning development, but has steadily taken off.

From 1995, it was used in the EJ200 engine for the Eurofighter Typhoon. The first 2 LP compressor stages were conventional for the first 85 engines, and blisk thereafter. ImageImage
Read 11 tweets

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