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Sep 25, 2023 47 tweets 17 min read Read on X
The Russian military doctrine is missile-centric. Serving as the principal means of WMD delivery, long range missiles secure Russian capacity to execute nuclear blackmail. Their production ongoing despite the sanctions regime implies that the targeting of sanctions is incorrect🧵 Image
With this investigation, we propose a new look into the Russian missile industry’s chokepoints, specifically in its industrial equipment and processes. As Russia lost the Soviet machinery sector, its military producers have outsourced production of industrial equipment abroad Image
The power of OSINT is underestimated. Operating under the regime of secrecy, strategic missile industry appears to be impenetrable. And yet, we have built a representative picture of its manufacturing base, with its chokepoints, based exclusively on the publicly available sources Image
In this introductory material we demonstrate our method on example of a single Russian strategic missiles producer: the Votkinsk Plant. As a part of Roscosmos defence corporation, it is the only producer of solid-propellant ICBMs/SLBMs and SRBMs in Russia Image
The Votkinsk Plant is the single manufacturer of long-range solid-propellant ballistic missiles in Russia, including:

Intercontinental ballistic missile (ICBM) "Yars"
Submarine-launched ballistic missile (SLBM) "Bulava"
Short-range ballistic missile (SRBM) "Iskander" Image
The Votkinsk Plant is one of the most secret military producers in Russia. Nevertheless, secrecy considerations come into conflict with other rationales that require the missile producers, their counteragents, and the state to disclose sensitive information rather than to hide it Image
This is the visual evidence we have collected on this one single production facility (the Votkinsk Plant) based on official propaganda. As the authorities need to project an image of well-equipped military industry, they must demonstrate visuals

Most are identifiable
We are starting with a relatively fresh video. This is the movie "Votkinsk Plant" of September 2022. It was published on the official page of this strategic missiles producer in Vkontakte (Russian social media)

Source:

vk.com/video-19996077…
Image
2:14

On the left: Kovosvit MAS (Czechia) machine tool

On the right: Unidentified machine equipped with the Sinumerik (Germany) CNC controller Image
2:25 TOS Varnsdorf (Czechia) machine tool Image
2:28 TOS Varnsdorf machine with the identifiable "Воткинский завод" (Votkinsk Plant) sign on an machinist's uniform Image
2:29 Traub (Germany) machine tool Image
2:38

Foreground: Two Kovosvit MAS (Czechia) machining centres Image
2:44 Extron (Taiwan) machine equipped with Fanuc CNC controller Image
3:04 The CEO of Roscosmos Dmitry Rogozin visits the Votkinsk Plant. On the background you can see the TOS Varnsdorf (Czechia) machine tool Image
4:17 Exton M4C (Taiwan) machine tool Image
4:20 ... equipped with the Fanuc CNC controller Image
4:56 Kemppi (Finland) welding machine Image
5:28 Smeral (Czechia/Czechoslovakia) forming equipment Image
5:34 For the first time, we can see the Russian-produced equipment. This is the pressing machine by the Voronezh-located Tyazhmehpress (Тяжмехпресс)

Whenever they can demonstrate the Russian equipment, the narrator always specifies it is Russian Image
5:41 The "ТМП" abbreviation meaning "Тяжмехпресс" (Tyazhmehpress) allows us to identify its producer Image
5:45 An operator is sitting behind the screen. The "Danielli Automation" (Italy) label in the upper left angle allows us to plausibly identify this equipment Image
Most probably it is the forging press by the Danieli Breda, part of the Danieli Group (Italy)

Consider this visual posted on the Votkinsk Plant official page . We can see the same blue label in the upper left corner of the screen vk.com/wall-199960779…
Image
In 2016, the Votkinsk Plant announced a nearly $100 million capital investment program which included construction of a new 100,000 sq m forging facility. In June 2017, it ordered a 10-MN mono-frame forging press from the Italian company Danieli Breda

web.archive.org/web/2023031521…
While the purchase of forging press Danieli Breda cannot be verified based on the public procurements data, purchases of *spare parts* allow us to verify it with certainty

This is a very common pattern:

Purchase of equipment - classified
Purchase of spare parts - transparent Image
We have finished with the first video. Now, we will review the Votkinsk Plant official page in Vkontakte social media

March 27, 2022. Kovosvit MAS (Czechia)

Source: vk.com/wall-199960779…
Image
May 19, 2022. JINN FA (Taiwan) machine with Fanuc CNC controller

Source:
vk.com/wall-199960779…
Image
September 20, 2021

TOS Varnsdorf (Czechia) machining center

Source: vk.com/wall-199960779…
Image
September 4, 2021

For the first time, we see an (unidentified) machine with the Russian CNC control (Balt-System)

An offshoot of the Gorbachev's industrial policy, Balt-System produces obsolete 2-3 axes CNCs for modernising the Soviet-era stock

Source: vk.com/wall-199960779…
Image
Now we are switching to the second video:

"The head of Udmurtia visited the “Votkinsk plant”. (09.27.2016). “Vesti”. Udmurtia. Youtube-channel News_24

Source: mega.nz/file/biJ2BKyT#…
Image
0:20 Special Casting Workshop №027

This is the location of equipment you will see below Image
0:29 The first photo of the robotic equipment Image
0:32 The Swedish-Swiss robotic equipment producer ABB is a major supplier for the Russian military industry. It has an extensive network of distributors and maintenance centres in Russia

Even in 2023, their withdrawal is incomplete new.abb.com/ru/partnery/ro…
new.abb.com/ru/servis/serv…
Image
1:40 Cleveland Tool and Machine Inc” (USA). Perhaps this is a syringe machine for making ceramic molds Image
Another visit by another head of Udmurtia "Alexander Brechalov visited the Votkinsk Plant" (2021)

0:46 On the background you see a Kovosvit MAS (Czechia) produced CNC lathe SP430/1100

See: mega.nz/file/Wv5xhZ6B#…
kovosvit.com/wp-content/upl…
Image
0:59

Foreground: the TOS Varnsdorf (Czechia) horizontal boring machine

Background: Unidentified machine by the Eroglu (Turkey) Image
Now let’s have a look at the corporate video of the «PARUS» IT company about the Votkinsk Plant (April 2022)

0:25 Walter (Germany) HELITRONIC VISION 400 L five-axes grinding machine

Source mega.nz/file/SqQjSS6J#…
Image
An article in the professional metalworking magazine gives some context on the specific purpose of the Walter machines on the Votkinsk plant

Source:
issuu.com/zolotstrof/doc…
Image
1:00

On the right we see MAZAK label. It is probably a MAZAK H-22- 80 tools Horizontal machining center

If our identification is correct, the Votkinsk Plant is still exploiting one of the earliest mass produced CNC machine models in the world machtechnica.com/en/metalworkin…
Image
0:06 Finally, we come to the neat part. You may have noticed that most labels in this (and other) videos are not blurred. This one is an exception. The labels both on machine itself and on the CNC panel are blurred, supposedly making it harder to identify Image
Most probably, the management told the video production team to blur the labels. And yet, the team had not idea what exactly to blur. Specifically, they forgot to blur the «Ecoline» and the "DMG Mori" labels, allowing us to identify the producer

It is the DMG Mori AG Image
Why would the DMG MORI machine be the only one with the blurred labels? The most plausible explanation is that the military industrial management sees *this* information as the most sensitive. Why?

Because this machine may be Russian-made
The DMG Mori AG-built Ulyanovsk machine tool building plant (USZ) is the only new machine tool plant created in Russian since the fall of USSR, 1991. This has been the most serious attempt to indigenise the Western high end production

We will cover this case later Image
Let's summarise. The visual evidence on this single Russian strategic missiles producer indicates:

1. The wide use of Western European to a lesser degree East Asian production
2. Almost no Russia-produced equipment
3. The total invisibility of China

How could that be?
Wait for our upcoming report:

"How does Russia make missiles?"

Subscribe to our newsletter:

"Votkinsk Plant: How to make an Iskander? Case study of a Russian intercontinental ballistic missiles producer"



It describes our method in more detailrhodus.substack.com/p/how-to-make-…
As @McFaul pointed out

We could not agree more Image

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More from @rhodusinc

Aug 24, 2024
Today we are releasing our first OSINT collection "Roscosmos". As the only producer of intercontinental ballistic missiles in Russia, Roscosmos plays a central role in maintaining the Russian WMD delivery capabilities.

Let's have a look at how they produce missiles. Image
It is two companies within Roscosmos that are primarily responsible for the missile production. The Moscow Institute of Thermal Technology (MITT) makes solid-propellant missiles, Makeyev Design Bureau – liquid propellant ones.

Our investigation is covering both. Image
Our sample includes both primary ICBM/SLBM producers in Russia: Votkinsk and Krasnoyarsk, a major producer of launchers Titan-Barrikady, as well as smaller, less important plants of Zlatoust and Miass.

It is a nearly exhaustive sample of ICBM producing facilities in Russia.


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Read 7 tweets
Dec 10, 2023
How do you make a missile engine?

Long range cruise missiles play a major role in the Russian war in Ukraine. They serve as a means of nuclear blackmail, of conventional strikes and of terror against the civilian infrastructure

Let's revise what one needs to produce them
The Rostec-associated "ODK Saturn" makes engines for all the longest range cruise missiles in Russia including Kh-101, Kh-555 and the Kalibr family. This is one of the most strategically important and technologically advanced weaponry producers in Russia Image
Despite being a secretive military producer, Saturn produces lots of informative documentation. And much of it is available online. Consider their "Technological policy" (2017)

It has a *full list of manufacturing equipment* mentioned in their internal technical documentation Image
Read 29 tweets
Sep 28, 2023
Titan-Barrikady is the Russian producer of Iskander launchers. In 2021, its Chief Technologist Ingemansson A.R. defended a doctoral dissertation on "securing consistency of the machining processes"

It were the HAAS milling and turning machines that his research was based upon Image
"Turning was conducted on the SL-40L CNC lathe, milling - on the horizontal drilling-milling-boring EC-1600 machining center (all production of "Haas Automation", USA)" Image
"Machining operations have been carried out on the existing production site, under the regular conditions" Image
Read 4 tweets
Sep 27, 2023
On Monday, we presented selected visuals on the Votkinsk, the Roscosmos enterprise producing ballistic missiles for the "Iskander" complex. Today, we will do the Titan-Barrikady that is producing the "Iskander" missile launchers

Let us take an excursion to their factory floor🧵 Image
We will start with this video broadcasted on the regional TV channel AhtubaTV: "Governor Bozhenov met with the workers of the Central Design Bureau "Titan" (2012).

0:14 On this photo of a Titan-Barrikady workshop you can see at least two HAAS machines

mega.nz/file/6nIDkaZJ#…
Image
0:17 Here the HAAS labels are better visible Image
Read 34 tweets

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