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Dec 10 29 tweets 3 min read Twitter logo Read on Twitter
How do you make a missile engine?

Long range cruise missiles play a major role in the Russian war in Ukraine. They serve as a means of nuclear blackmail, of conventional strikes and of terror against the civilian infrastructure

Let's revise what one needs to produce them
The Rostec-associated "ODK Saturn" makes engines for all the longest range cruise missiles in Russia including Kh-101, Kh-555 and the Kalibr family. This is one of the most strategically important and technologically advanced weaponry producers in Russia Image
Despite being a secretive military producer, Saturn produces lots of informative documentation. And much of it is available online. Consider their "Technological policy" (2017)

It has a *full list of manufacturing equipment* mentioned in their internal technical documentation Image
1. Various tooling (conductors, faceplates, adapters, chucks, mandrels, etc)
-🇷🇺 Satiz (including repair & customisation)
-🇩🇪 Schunk, 🇹🇷Eroglu,🇩🇪Mapal, 🇩🇪Walter, 🇩🇪Lang
-🇮🇱 Iscar
-🇸🇪 Sandvik, Seco
-🇮🇹D'Andrea
2. Special tooling (zero point clamping systems)
-🇩🇪Schunk
-🇨🇭Erowa, 🇸🇪3R System
- 🇷🇺Satiz
3. Special tooling for stamping, welding, soldering, spraying, casting
-🇷🇺Satiz (including repair & customisation)
-🇩🇰Walter Schnorrer
-🇷🇺Karat
4. Cutting instruments (endmills, etc)
-🇷🇺NIR (including sharpening & repair), 🇷🇺Satiz (including sharpening),🇷🇺Virial,🇷🇺Skif-M,🇷🇺BZS
-🇮🇱Iscar
-🇸🇪Sandvik, Seco
-🇩🇪Walter,🇩🇪Guhring,🇩🇪Botek
-🇯🇵Mitsubishi, 🇯🇵Sumitomo
-🇰🇷Korloy
-🇨🇳ZCC-CT
5. Tooling and instruments for spark-erosion processes
-🇷🇺Satiz (including repair & customisation),🇷🇺Abamet,🇷🇺SodikoM,🇷🇺Meatek
6. Tooling and instruments for electrochemical processes
-🇷🇺Satiz (including repair & customisation)
7. Grinding and abrasive tooling
-🇷🇺Satiz (including repair & customisation)
-🇩🇪Guhring
8. Grinding and abrasive tooling
-🇷🇺Vaz,🇷🇺Laz,🇷🇺Pazi,🇷🇺Kaz,🇷🇺Volgashlif Plus
-🇩🇪Pferd
-🇷🇺Satiz
-🇩🇪Rosler
-🇷🇺Remiz-99
-🇷🇺Baz
-🇺🇸3M
-🇨🇭SIA
-🇩🇪Wendt
9. Metal broaching tooling and instruments
-🇷🇺Satiz
-🇩🇪Hoffman
-🇸🇪Seco
10. Laser cutting tooling
-🇷🇺Satiz
11. Plasma spraying
-🇨🇭OERLICON METCO
-🇷🇺Satiz
12. LMD tooling
-🇷🇺IPG
13. Hydroabrasive cutting tooling
-🇷🇺Satiz
14. Gear shaping tooling
-🇷🇺Satiz (including repair & customisation)
15. Gear shaping instrument
-🇷🇺Satiz (including sharpening)
-🇺🇸Gleason
16. Specialized tooling for gear shaping and slot milling
-🇷🇺Satiz
17. Specialized instrument for gear shaping and slot milling
-🇩🇪Wendt
-🇷🇺Satiz (including restoration)
-🇷🇺Rosslavl
-🇩🇪Winterthur
-🇷🇺Vaz,🇷🇺Pazi
-🇩🇪Saazor
18. Specialized measuring instrument
-🇷🇺Satiz (including repair & customisation)
19. Standardised measuring instrument
-🇩🇪Mahr
-🇯🇵Mitutoyo
-🇨🇳 Links
-🇩🇪Silvac
-🇩🇪Hofman
20. Metalwork and assembly tooling
-🇩🇪Stahlwille,🇩🇪Gedore
-🇸🇪Вahco
-🇷🇺Satiz (including repair & customisation)
-🇷🇺Nir (including repair & customisation)
21. Tooling for turbine production and assembly
-🇷🇺Satiz (including repair & customisation)
22. Pressing dies for polymer composite materials
-🇫🇷Compose S.A.S
-🇷🇺Tupolev KNITU
-🇷🇺Satiz (including repair & customisation)
23. Specialised tooling for the polymer composite materials pressing dies
-🇨🇭Walter + Bai AG
-🇷🇺Satiz (including repair & customisation)
What do we see here?

A. 🇷🇺Russian enterprises play a major supportive "workshop" role repairing and customising the tooling. They also produce a range of ad hoc tooling for the military industry, based on the Western manufacturing equipment

They must be sanctioned
B. 🇪🇺Critical tooling supplies come from the Western Europe, especially 🇩🇪🇨🇭🇸🇪 and to a lesser degree from the developed East Asia🇯🇵🇰🇷
C.🇨🇳 The almost complete absence of Chinese tooling. There are only two Chinese brands in the list

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More from @rhodusinc

Sep 28
Titan-Barrikady is the Russian producer of Iskander launchers. In 2021, its Chief Technologist Ingemansson A.R. defended a doctoral dissertation on "securing consistency of the machining processes"

It were the HAAS milling and turning machines that his research was based upon Image
"Turning was conducted on the SL-40L CNC lathe, milling - on the horizontal drilling-milling-boring EC-1600 machining center (all production of "Haas Automation", USA)" Image
"Machining operations have been carried out on the existing production site, under the regular conditions" Image
Read 4 tweets
Sep 27
On Monday, we presented selected visuals on the Votkinsk, the Roscosmos enterprise producing ballistic missiles for the "Iskander" complex. Today, we will do the Titan-Barrikady that is producing the "Iskander" missile launchers

Let us take an excursion to their factory floor🧵 Image
We will start with this video broadcasted on the regional TV channel AhtubaTV: "Governor Bozhenov met with the workers of the Central Design Bureau "Titan" (2012).

0:14 On this photo of a Titan-Barrikady workshop you can see at least two HAAS machines

mega.nz/file/6nIDkaZJ#…
Image
0:17 Here the HAAS labels are better visible Image
Read 34 tweets
Sep 25
The Russian military doctrine is missile-centric. Serving as the principal means of WMD delivery, long range missiles secure Russian capacity to execute nuclear blackmail. Their production ongoing despite the sanctions regime implies that the targeting of sanctions is incorrect🧵 Image
With this investigation, we propose a new look into the Russian missile industry’s chokepoints, specifically in its industrial equipment and processes. As Russia lost the Soviet machinery sector, its military producers have outsourced production of industrial equipment abroad Image
The power of OSINT is underestimated. Operating under the regime of secrecy, strategic missile industry appears to be impenetrable. And yet, we have built a representative picture of its manufacturing base, with its chokepoints, based exclusively on the publicly available sources Image
Read 47 tweets

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