Bob Fischell taught the class. He also ran APL's Satellite Department.
He didn't like the Space Shuttle. The Delta rockets were $5 Million, total. 98% reliable
And then NASA refused to launch any more Delta rockets, insisting all satellites use the Shuttle.
The *paperwork* for anything going on a manned-mission cost $10 Million to fill out.
He gave us a memorable lecture on everything he hated about...
Including that idiotic joint with the O-Rings. They are to keep rain out. You can't keep 2000F gas back using rubber. Just rain.
The gases have to stay away from the outer sheet metal because it'd melt in seconds.
So they cast the segments of the SRB and use
*THAT* is what keeps the 2000F gas away from the sheet metal.
Not much to the spec, the name describes it completely. It's putty, and it resists heat.
It isn't made locally, it gets trucked in.
Truck Stop Hooker:
Truck stops have The Best Breakfasts you'll find anywhere.
Some have tiny rooms to sleep in. Private toilets are a premium.
And, some local working girls.
At least one of whom was working for the KGB.
Her job was to distract the trucker...
So on that cold morning, with every school kid watching Live TV (that used to be a big deal back then),
Right next to the sheet metal.
You can see it yourself in any Challenger footage, they show it every
Heat-Resistant Putty. Visible in the plume.
That joint where the smoke puffed out was where the flames later came from.
The thrust from a Solid-Rocket engine is directly proportional to the fuel burn area. That gone wedge of HRP allowed the thrust to increase more than the SSMEs could steer out. (Rocketdyne made the SSMEs.)
At that moment, the Challenger
It began to yaw. At Mach 8, yaw is not welcome. When the yaw hit ~3°, the structural limits are exceeded, and then it all shreds itself in the supersonic airflow.
You've seen it. The Shuttle ripped apart, THEN exploded.
SEALs "dived the site" (don't look at me, that's what *they* call it) around the
They retrieved it on a Wednesday. Forensics takes a day...
Guess what happened that Friday night?
Some fun guys, for grins, shut off the reactor safeties, shut off the cooling water, and then throttled it up to 110%.
On a completely unrelated topic, Dick Marcinko wrote some very interesting books. I highly recommend them.
He was the founder of SEAL Team Six. Spent one book talking about his favorite
He describes entering a nuclear power plant, too. Taking command of the nuclear plant's control room. He made it sound easy, but he's a great writer.