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1/132 people have died on the @USNavy and @USMC 53E helicopter.

Yet it’s never been shot down in combat.

This week’s episode explains how it became the deadliest aircraft in the military. revealnews.org/episodes/the-m…
2/ Jan. 8, 2014 was a frigid day in Norfolk, Virginia. Sailors there prepped for a routine minesweeping exercise, then took off in a 53E.

Hours later, the helicopter crashed into the ocean, killing 3 on board.
3/ Everyone knew the helicopter had problems, including the pilot, Lt. Wesley Van Dorn.

He told superiors about it years earlier.
4/ The crash caught the attention of @Mike_Hixenbaugh, former military reporter for the @virginianpilot.

He’d already written an article about the 53’s troubles. Now, with a crash right off the coast, he took an even deeper dive. pilotonline.com/news/military/…
5/ That article caught the attention of Nicole Van Dorn, the pilot’s widow. She’d searched the house and found some of her husband’s records.

She was impressed with @Mike_Hixenbaugh’s reporting and started providing Wes’s materials to him. Like these notes:
6/ At the same time, @jason_paladino, a student at @ucbsoj, started to get curious. His high school friend was one of the sailors who died in the crash.

He teamed up with @Mike_Hixenbaugh, @UCBerkeleyIRP and @zacharystauffer, and they began to expand the story.
7/ They turned up documents that show a history of problems with the @USNavy and @USMC 53E helicopters.

For example, spare parts for the 53 were hard to find. Sailors and Marines cannibalized aircraft to keep them flying.
8/ Marines shared stories of raiding museum aircraft at a base entrance for parts. Van Dorn had emails showing the Navy’s plan to get used helicopter parts from Japan.
9/ Since the 1980s, 128 service members have died in 58 “Class A mishaps,” accidents which result in loss of life or $2 million in damage, in the 53E. Another four people died in a test flight in 1996. vandornmovie.com/the-accidents/
10/ The investigation into the 2014 accident found that chafed wires and fuel tubes were to blame.

Through constant vibration in flight, a zip tie that held together a wiring bundle rubbed a hole in the fuel line and stripped away the wire insulation.
11/ The Navy knew of safety problems with the type of insulation on the wiring on the 53E, known as Kapton, even back when the helicopter was just a prototype. It was still on the aircraft that crashed in 2014. The Navy considered it the “highest ranked safety risk” in the fleet.
12/ Yet legal documents show the Navy’s history of foot-dragging on Kapton wiring replacement. Manufacturer @Sikorsky said to replace the wiring as far back as 1981, but the Navy said it would be too costly. Instead, the Navy began a slow, phased replacement in 2004.
13/ We got 1,200 lines of spreadsheet data on hazard reports on the 53E. HAZREPS, as they are known, are safety incidents that are basically narrowly-averted tragedies.

An entry from 1999 reads almost exactly like the 2014 crash, only the crew was able to put out the fire.
14/ Lt. Gen. Jon Davis ordered a study of the Marine Corps CH-53E Super Stallions. The report found that the fleet could barely fly.

An overhaul began in mid-2016. It was supposed to take 3 years. @USNavy told us it will actually take a decade. pilotonline.com/news/military/…
15/ In Jan. 2016, two 53s collided off the coast of Oahu, Hawaii, killing 12 Marines. @zacharystauffer and @jason_paladino broke the story of the findings of the investigation into the crash for @civilbeat and @HuffPost. civilbeat.org/2016/10/lack-o…
16/ The “Aircrewman’s Creed,” recited by crewmembers upon completion of flight school and at other occasions, includes the line “My country has built me the finest aircraft known to man.”
17/ The Marine Corps CH-53E Super Stallion will fly until 2032. The new CH-53K is behind schedule and over budget. The Navy MH-53E Sea Dragon will cease flying in 2025, the Navy says. Sources anticipate it flying much longer than that. pogo.org/analysis/2018/…
18/ For more about @vandornmovie, visit vandornmovie.com.
19/ And for more stories like this, please subscribe to our newsletter. revealnews.org/newsletter
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